Quinton ClubTrack Manuel de service

®TREADMILLSERVICE MANUALClubTrackClubTrack PlusHR ClubTrackHR ClubTrack PlusMedTrack CR60MedTrackSR60

Configuration PlatePowerOperationONOFFIO

2. Place the Polar watch receiver next to the pulse simulator tobegin receiving. The watch will display the digital heart rate.3. Check the rate displ

Assembly DrawingsE

ControllersQuintonUPGRADESPEEDPOWERDOWNSTOP BELTSTART BELTCOOLDOWNSELECTFASTERSLOWERSTOP BELTUNITSCLEARCLUBTRACKCLUBTRACKCOMPATIBLECOMPATIBLETMSTAGEST

STOP BELTDOWNUPPREVIOUSMENUSTART BELTF1SPEEDUNITSF3F2MENUSLOWERCOOL DOWNSTOP BELTFASTERGRADEPOWERMPHKM/HQUINTONFITNESS EQUIPMENT

Theory of Operation2

Index

TroubleshootingToolsHigh voltage is present under the hood when the treadmill isplugged into a power source; residual high voltage remainsfor a few mi

Electrical Problems

Electronic ProblemsError Codes

Service ModePowerIn service mode, the HR ClubTrack Plus screen lists the testsdescribed below. To perform a test, press the softkey next tothe test na

DisplaysTri-color DisplaySpeed/Grade (Open-Loop Mode)

The ClubTrack Plus is in both open-loop speed and open-loopgrade modes simultaneously.°SpeedGradeHR ClubTrack Plus™LCD Display Test1. Display Limits T

4. Contrast5. Fluorescent tube brightness test6. FontsHR ClubTrack Plus™LCD ContrastMENUHR ClubTrack Plus™LCD External RS232 PortTestC—1, C—2, C—3, C—

- -- -Heart Rate Monitoring Option

Testing Heart Rate AccuracyMechanical ProblemsWalk Belt

Drive BeltTreadmill NoiseFlow Charts

Error Code Flow Chart: EPHI and EPLOEPHIBUS voltageis too highCheck linevoltage.Too high ?Have customerget buildingmaintenanceto correctvoltage proble

Error Code Flow Chart: E001E001VSDMicroprocessorchip failureE002VSD Micropro-cessor EPROM/RAM failureE201Grade ErrorE206InadvertantResetReplace VSD PC

Error Code Flow Chart: E204E204CommunicationsErrorVerifycommunicationcable connectionat each end.ErrorPersists?Finished.Verify cable pinsare not bent

Error Code Flow Chart: E203E203 ErrorOvercurrentIs motorturning?Check forobstructions inmotor pulleysor beltYesRunneroutside weight/speed envelopeArea

Drive motordoes not turnErrorcodepresent?Perform key-panel testKey test failCheck DS1 LEDon VSD boardProcede toError CodeFlow ChartReplacecontrolleras

Treadmillwill notelevateProceed toerror codeflow chart.YesError codepresent?Performkeypaneltest.Replacecontrollerassembly.YesKey test failCheck and fr

Repair/Replacement and CalibrationThe procedures that follow apply to the Hyperdrive ClubTrack,ClubTrack Plus, HR series, and MedTrack rehabilitation

• Be sure treadmill area is free of liquid spills before removinghood.Burns• Allow pulleys, motor, and other treadmill parts to coolsufficiently befor

Field Functional TestsYou must perform a field functional test after any of theprocedures in this chapter are performed. The applicable test isspecifi

5. Remove the three #8 Phillips-head screws located on the backof the hood, above the kick plate6. Grasp the front section of the hood cover at the to

Repair/Replacement and Calibration 4-5

Preface™ treadmills to the module level: 

Replacing the Configuration PlateOn North American units, the configuration plate module includesthe power cord, which is attached to the plate. On in

Replacing the Power CordHard-wired CordsTools: Heyco strain relief hand pliers1. Remove the configuration plate as described above.2. Use strain relie

4. Remove the two screws that hold the configuration plate to theheadframe; the screws are located below the plate. Move theplate out of the way.A IMP

Replacing the TensionerThe tensioner may need to be replaced if the poly-V belt slips, ifthe idler pulley bearing makes noise, or if the tensioner rol

Test Speed Operation1. Place a chalk mark or piece of tape on the walk belt across thedirection of travel.2. Place another mark or piece of tape on th

4. Use a ½ -inch socket wrench to remove the end cap from eachsiderail.5. Use a ½-inch wrench to remove the four -inch hex boltsthat hold the two fron

1. Turn off the treadmill circuit breaker and remove the powercord from the power outlet.2. Remove the treadmill hood as previously described.3. Relea

Replacing the Transformer1. Turn off the treadmill circuit breaker and remove the powercord from the power outlet.2. Remove hood as previously describ

Replacing the Grade MotorA Place a clean sheet of cardboard or a clean rag on the treadmilldeck before starting this procedure.Do not elevate the trea

c. the grade motor chain is aligned correctly. A poppingsound in the chain indicates that it is misaligned.Field Functional TestTo verify that the tre

Contents

Replacing the Grade Potentiometer (POT)1. Turn off the treadmill circuit breaker and unplug the powercord. Remove the treadmill hood as previously des

1. Insert each pin into the connector housing until it clicksslightly. The flanges will be visible through the slots in thehousing.Red wire: slot 4Bla

A In order to enter open loop, the grade must be positive.10. Enter open-loop grade mode:a. Press.b. Simultaneously press, , and on thecontroller to p

4. Decrease the grade until the gears bounce two or three times.While increasing the grade, push lightly on the top of the rackgears. This should caus

4. Shake each gear lightly at the top to determine which rackgear is jammed. If there is no play in a rack gear, it is jammed.5. Remove the rack gear

16. Calibrate the grade potentiometer (see Calibration Proceduresat end of chapter).17. Test the treadmill grade. Verify that:a. it operates over the

9. Align the grade sprocket and grade motor sprocket, thentighten the setscrew on the sprocket.10. Replace the grade motor chain as described.11. Reas

7. Operate the treadmill to verify that it reaches the upper andlower grade limits (15% and 0%).Field Functional TestEnsure that the grade will traver

Field Functional TestTo verify proper operation, perform Field Test No. 3.See Appendix D, Field Functional Tests, for specific instructions.Replacing

Replacing Compression MountsInspect the compression mounts each time you change the walkbelt. Replace the mounts if worn.1. Remove the deck as previou

™

.Adjusting the Walk BeltWalk Belt TensionAdjust the tension:• whenever the belt slips or moves unsteadily during operation• after installing a new wal

4. Alternately turn the left and right adjustment screws one-halfturn until the distance between the tape or pencil marks is50.203 inch (±0.016) on bo

Controller AssemblyThe controller assembly includes the keypanel, the PCBA, and theenclosure that holds them to the treadmill:• The ClubTrack and MedT

Field Functional TestTo verify that the treadmill is operating properly, perform FieldTest No. 5. See Appendix D, Field Functional Tests, for specific

Replacing the Fluorescent Tube (HR ClubTrack Plus)1. Remove the PCBA as described above (Replacing the PCBA).2. Remove the LCD display from the keypan

3. For the HR ClubTrack Plus, enter the configuration byusing the menu choices on the service mode screen.For the other treadmills, hold down and pres

Field Functional TestTo verify that the treadmill is operating properly, perform FieldTest No. 5. See Appendix D, Field Functional Tests, for specific

To open custom mode,1. Turn the Power key off.2.Press and hold the Menu key, then press Power.3. Select Maintenance Information.Limited Access SwitchI

5. Lower the grade until the treadmill is level. Measure from thebottom of the siderail to the floor at both the front and rear ofthe treadmill. Adjus

Preventive Maintenance5

Safety RequirementsVilkgilkgΩ ±Ω±µ±Ω±A

Symbol DefinitionsTHZ VA VA

SpecificationsB

™

RiseRunθGrade =RiseRuntan θ =RiseRunGrade = tan θθ= arctan(Grade)(Note: 15% Grade Grade = 0.15)Grade Angle (°) Grade Angle (°) Grade Angle (°)0.0% 0.0

Part NumbersFinal AssembliesOperator and Service ManualsC

Spares

ControllersClubTrack P/N 00377HR ClubTrack™with Heart Rate Monitoring (HRM) P/N 00402HRM Upgrade KitClubTrack Plus Upgrade Kit

MedTrack CR60 P/N 00380 & SR60 P/N 00390ClubTrack Plus P/N 00382HR ClubTrack Plus™with Heart Rate Control P/N 00425

HR ClubTrack Plus™ Upgrade KitAccessories for Heart Rate MonitoringTo avoid potential safety and electrical problems, use parts and accessories thatme

Field Functional TestsThe VSD PCBA generates high voltage which is present whenever DS4and DS5 are illuminated: Never touch the PCBA when DS4 and DS5a

ClubTrack PlusFor the ClubTrack Plus, the normal sequence is:• Seven segment displays show all 8s (888 8888 888).• Tri-color display flashes all green

B. Test the Multi DisplayObserve the center Multi display on the controller. If an error codeis displayed, refer to Error Codes in Chapter 3, Troubles

• When this is completed, the LEDs light up individually,starting from the top. The Select LEDs light up first, followedby the Units LEDs.• After the

OverviewClubTrackMedTrack1

6. Ensure that the grade will traverse from minimum tomaximum and back.7. Replace the hood (refer to Removing Treadmill Hood inChapter 4, Repair/Repla

steps. If additional pressure is required to keep the beltmoving, replace the belt and deck.G. Test the Walk Belt Operation1. With the walk belt speed

ClubTrack PlusFor the ClubTrack Plus, the normal sequence is:• Seven segment displays show all 8s (888 8888 888).• Tri-color display flashes all green

Field Test No. 2The following steps must be performed with the treadmillcompletely assembled, except as noted.With the power cord connected to the cor

ClubTrack PlusFor the ClubTrack Plus, the normal sequence is:• Seven segment displays show all 8s (888 8888 888).• Tri-color display flashes all green

2. Place another mark or piece of tape on the top of the siderailcover.3. Start the walk belt and increase its speed to 4.0 mph.4. Count how many time

Field Test No. 4The following steps must be performed with the treadmillcompletely assembled, except as noted.With the power cord connected to the cor

With the power cord connected to the correct outlet, turn on thecircuit breaker.A. Test the Controller DisplaysClubTrack , HR ClubTrack™, MedTrack SR6

ClubTrack PlusFor the ClubTrack Plus, the normal sequence is:• Seven segment displays show all 8s (888 8888 888).• Tri-color display flashes all green

Test the Key Panel DisplaysPress Stop Belt+Up+Down.• The display cycles though one digit at a time in each display,starting from left to right across